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The Simplicity of Lean
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Juli 2019 | ISBN 9789462763227 | 1e druk | 287 blz.
€ 33,50
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The Simplicity of Lean

Defeating Complexity, Delivering Excellence

P. Holt | Management Impact
The Simplicity of Lean
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Paperback
Juli 2019 | ISBN 9789462763227 | 1e druk | 287 blz.
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Lean organisations seem to work in a simple manner and operate with an innate calmness. They have removed much of the complexity that inhibits the performance of other companies, but achieving this level of simplicity is not easy. In The Simplicity of Lean, Philip Holt provides a comprehensive handbook of the Lean principles, presented in an accessible and easy to apply manner.

 

The Simplicity of Lean is a step-by-step guide to the Lean Thinking that makes your organisation more efficient and effective. The book offers the necessary context of how to apply Lean Thinking to make your Lean Transformation successful. Alongside the theory and the practical application of Lean, Philip also shares his personal insights and experiences, as well as individual success stories (and failures) from various Lean leaders from across the world.

 

The Simplicity of Lean is the perfect guide to make your Lean journey a resounding success.

 

If you want to recieve an inspection copy of this book please send an e-mail to docenten@managementimpact.nl.

 

'A powerful and versatile array of management tools, presented in a context that connects with the realities of daily operations, both technical and interpersonal. Philip doesn’t just give you the tools, he gives you a framework for introducing these tools to the people who will use and sustain them. The Simplicity of Lean will enable you to overcome the complex challenges that all organizations face in creating a better future for your company, its customers and your community.'
Collin McLoughlin - Author of True Kaizen, Founder of Enna, an imprint of Productivity Press

 

Inhoud

Foreword by Collin McLoughlin 11

 

1 - INTRODUCTION 13

The Simplicity of Lean 13

Operational Excellence is a strategic advantage 14

The Simplicity Model 15

Hansei 17

Personal stories 18

 

PART I - CULTURE

2 - DAILY MANAGEMENT 23

What is Daily Management? 23

The CommCell 26

Daily accountability and tier meetings 39

 

3 - LEADER STANDARD WORK 47

What is Leader Standard Work? 47

Kamishibai 51

Kata Coaching 56

 

4 - PROBLEM SOLVING 61

What is a problem? 61

The power of asking Why? 66

The 8 steps of problem solving 67

A3 problem solving 77

Andon 79

 

5 - VISUAL MANAGEMENT 83

Why Visual Management? 83

The 3 second rule 83

Visual Management is all around us 86

 

6 - WORK PLACE ORGANISATION (5S) 91

What is WPO? 91

How do you solve a problem like 5S? 93

The 5Ss 94

5S in the Office 98

 

7 - TEAM & PERSONAL EFFECTIVENESS 103

Expectation leads to Excellence 103

Time thieves 108

Effective meetings: Terms of Reference (TOR) 116

Taking ownership of your own performance 118

Being the Culture 119

 

PART II - KAIZEN

8 - STANDARDISED WORK 125

Why do you need standardised work? 125

Keeping it visual 127

Implementing standardised work 127

 

9 - JOB INSTRUCTION 141

Training within industry (TWI) 141

Back to the Future 142

Implementing Job Instruction 144

 

10 - THE 8 WASTES 149

Mura, Muri and Muda 149

TIM WOODS 150

Waste in the Office Environment 154

 

11 - KAIZEN EVERYDAY 159

It doesn’t need to be perfect to be better 159

Kaizen explained 161

Kaizen is looking inwards 163

Creating the Kaizen culture 164

 

PART III - PROJECTS

12 - HOSHIN KANRI 171

What is Hoshin Kanri? 171

Management by Objectives versus Hoshin Kanri 174

The 5 steps of the X-matrix 176

Cascading the X-matrix 180

Monthly review 182

 

13 - VALUE STREAM MAPPING 187

Reducing the organisation’s BMI 187

What is a Value Stream Map? 188

5 steps of Value Stream Mapping 190

 

PART IV - KAIZEN EVENTS

14 - THE LEAN LEADER 217

The Role of the Leader 217

Leadership styles 219

The Leader and Kaizen Events 223

 

15 - KAIZEN EVENTS 227

What is a Kaizen Event? 227

Kaizen Event Planning 227

Kaizen Event Process 228

 

PART V - THE SIMPLICITY OF LEAN

16 - PERSONAL STORIES 241

The reality of Lean 241

 

17 - CREATING YOUR OWN STORY 273

The social dilemma in an organisation 273

Doing the right thing is good for you 275

What will you do? 276

 

Acknowledgements 280

About the Author 282

Notes 283

Auteurs
P. Holt
Philip is currently Senior Vice President, Global Transformation at GKN Aerospace, the world’s leading multi-technology tier 1 aerospace supplier. He was formerly Vice President, Continuous Improve... Meer

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